The New Gather - Horsemanship and More

The New Gather - Horsemanship and More
[ The New Gather - Horsemanship and More ]

Mineral processing challenges with iron ore operations

Posted by Mike L. on December 4, 2025, 4:48 pm

Our iron ore processing plant is struggling with efficiency. Getting inconsistent grades in the final product despite decent feed material

Re: Mineral processing challenges with iron ore operations

Posted by Alex G. on December 4, 2025, 5:17 pm, in reply to "Mineral processing challenges with iron ore operations"

Sounds like a classification problem. Are your screens and cyclones working properly? Iron ore needs precise size separation

Re: Mineral processing challenges with iron ore operations

Posted by Jann C. on December 5, 2025, 12:16 am, in reply to "Re: Mineral processing challenges with iron ore operations"

Iron ore processing is definitely more complex than basic aggregate work. We had similar grade consistency issues until we invested in proper Mineral Processing expertise. The problem was usually in the classification stages rather than primary crushing. Our consultant identified that our screening wasn't removing fines effectively and the cyclone setup wasn't optimized for our ore characteristics. After redesigning the flow sheet and upgrading key equipment, we achieved much better grade control and recovery rates

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