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Posted by Al Newman
on 10/11/2009, 10:58 am, in reply to "Re: Thermostat housing"
66.167.142.222
Billk,
My advice on properly repairing a chrome thermostat housing was given too long ago for you to reference, so, here we go again.
The housing most likely has a retainer lip on it to insure the thermostat fits properly. If not, this technique will work anyway.
On a bench grinder or appropriate grinding device, remove the lip from the thermostat and about 1/8" more surface. After you have completed the grinding process, the housing will be unusable and can be thrown away without remorse. Replace with a standard aluminum or cast iron housing and NEVER consider a chromed housing in the future, unless, of course, you are someone who just likes to chase problems all the time.
Best,
Al
Classic Mustangs are full of surprises, and none of them are pleasant. 
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